Wax Injector

WHAT YOU'LL BE DOING

The Wax Injector plays an important role in PCC Carson City's investment casting process by producing precision wax patterns used in aerospace and industrial components. In this role, you'll operate wax injection equipment, perform inspections, and ensure each pattern meets strict dimensional and visual quality standards. You'll also be part of a structured development path (Levels 1-3), where you can grow your technical skills and take on more advanced responsibilities over time.

A highlight of your day-to-day will include:

Wax Injection Operations

• Operating wax injection machines according to established procedures
• Preparing dies, applying mold release, and ensuring proper machine setup
• Monitoring wax levels, sensors, and operating conditions

Inspection & Quality

• Performing visual inspections for defects (flow lines, bubbles, cracks, sinks, non-fill)
• Verifying part geometry and basic specifications
• Handling parts carefully to prevent damage

Work Orders & Documentation

• Interpreting PEIs, SOPs, routers, and production documentation
• Maintaining lot traceability and accurate tracking (AQCS)
• Verifying part marking throughout production

Tooling & Equipment

• Using hand tools to support operations and tooling changes
• Cleaning dies and preparing tooling for storage
• Maintaining a clean and organized work environment (6S)

General Responsibilities

• Supporting team and production goals as needed

WHO WE ARE LOOKING FOR

You enjoy hands-on work and take pride in producing high-quality results. You're detail-oriented, reliable, and able to follow processes carefully in a production environment. You're someone who wants to learn, grow, and build a long-term career, not just complete tasks. You value consistency, teamwork, and doing the job right the first time.

CAREER LEVELS Level 1 - Wax Injector (Entry)

• Operates machines and performs basic tasks under supervision
• Adjusts and verifies basic machine parameters
• Applies mold release and cleans dies between runs
• Performs part trimming and basic inspections
• Maintains production tracking and lot traceability
• Meets production goals and maintains 6S standards

Level 2 - Wax Injector (Intermediate)

In addition to Level 1 responsibilities:

Equipment Setup & Operation

• Aligns dies and sets up injection equipment
• Inspects cores and ensures proper fit
• Operates more complex tooling and parts
• Performs wax changes and purge processes
• Uses cranes and die carts safely

Quality & Troubleshooting

• Troubleshoots non-conforming product and equipment issues
• Supports X-ray preparation processes

Process Support

• Submits maintenance work orders
• Helps maintain production flow and consistency

Level 3 - Wax Injector (Advanced)

In addition to Levels 1 & 2 responsibilities:

Advanced Equipment & Process Control

• Runs first-time production for new or complex parts
• Optimizes machine parameters (flow, temperature, pressure)
• Performs advanced troubleshooting

Quality & Technical Ownership

• Resolves complex issues (core breakage, wall defects, inconsistencies)
• Conducts audits and inspections

Cross-Functional Support

• Assists with X-ray interpretation (as trained)
• Supports core prep, scheduling, and tooling maintenance

Leadership & Training

• Trains and mentors team members
• Helps prioritize work and coordinate production schedules
• Models strong work standards and team culture

PHYSICAL REQUIREMENTS

• Ability to stand and perform repetitive motions for extended periods
• Ability to lift up to 35 lbs (heavier with assistance)
• Strong hand-eye coordination and fine motor skills
• Ability to bend, reach, and work in various positions
• Comfortable working in a manufacturing environment with heat, wax materials, and machinery

PREFERRED EXPERIENCE

• High school diploma or GED
• Manufacturing or production experience preferred (not required)
• Basic math and ability to follow written instructions
• Familiarity with hand tools and equipment
• Strong attention to detail and quality focus

SCHEDULE & COMPENSATION

• Schedule: Monday-Friday, 4am - 12:30pm
• Pay Range: $18-$19/hour
• Quarterly bonus + overtime opportunities

BENEFITS

• Quarterly cash bonus program based on Company performance
• 80 hours of paid time off annually + 10 paid holidays
• Medical, dental, and vision coverage for employees and families
• Company-paid basic life insurance
• 401(k) with company contribution

ADDITIONAL INFORMATION

• • This role reports directly to the Wax Supervisor
  • Equal opportunity employer

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability - not just in the materials and products we make, but in the people we recruit.

PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.

In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.